Case studies
Three projects: the problem, what we changed and the measured result.
Sample case study: the customer and figures are fictional.
Hydraulics and pneumatics
Hydraulic manifold: from three setups to one
We moved a hydraulic system maker's manifold to a single 5-axis setup; scrap fell from 4.1% to 0.5%.
Lead time6 weeks3 weeksBefore: 6 weeks, After: 3 weeks
Automotive
Automotive sleeve: Cpk 1.89 in one operation
A stainless sensor sleeve made in three operations moved to one Swiss-type cycle, and PPAP was approved at first submission.
Unit cost index10064Before: 100, After: 64
Agricultural machinery
Agricultural gearbox shaft: lead time halved
By planning heat treatment and grinding in one order, we cut a gearbox shaft's lead time from nine weeks to four.
Roundness0.008 mm0.003 mmBefore: 0.008 mm, After: 0.003 mm
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